Ingersoll Cutting Tools
845 S Lyford Rd.
Rockford, IL 61108 US
815-387-6600
ingersoll-imc.com
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Video Gallery
NuMaxHF Demo - 4140 Steel
EDP: 2924000 Part: 8G5A-02R01 Hi-Feed Face Mill https://www.ingersoll-imc.com/product?ecatProductId=3725198 Inserts: ...
FlexTurn Setup Time Demonstration
FlexTurn is a modular head and holder turning system with a qwik-change, error-proof connection that provides 4x faster ...
HiPosProB - Fast, Pristine Finishing from Barrel-Style Inserts
Product information: https://www.ingersoll-imc.com/product-lines/sfeedup-hipos-pro-b.
Chip Surfer: Accuracy with True Simultaneous Fit
More information: https://www.ingersoll-imc.com/product-lines/chip-surfer.
As Seen On Moldmaking Technology
Ingersoll Cutting Tools Supplies the Following Products
- Cutting Tools
- End Mills
- Hard Milling
- High-Feed Milling
- Inserts
- Lathe Tooling and Accessories
- Profilers
- Reamers
- Tool Management Systems
- Toolholders
Editorial, News, and Products
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Cutting Tools: Technology to Make Your Process Easier
Having the right cutting tool technology for moldmaking is a crucial component for efficiency and cost-effectiveness.
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High-Feed Performance for Mold and Die Machining Operations
The Ingersoll NanoFeed indexable insert’s applicability for detailed, high-feed rest roughing operations offers mold builders optimized milling performance for miniature components and smaller part features.
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Metalworking Commodities for Your Next-Gen Molds
Featured in this month's technology roundup are products, processes and services that revolve around metalworking. Also highlighted is software, automation and more.
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MoldMaking Technology's Most-Viewed Content 2022: Products
MMT shares the five top-viewed technologies, equipment and services of 2022 in each Engineer, Build, Maintain and Manage tenet based on Google Analytics.
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Get Ready for IMTS With These Mold Manufacturing-Focused Exhibits
It’s always important to visit IMTS with a general plan of action. MMT editors help familiarize you with several machining, software, cutting tool, EDM and mold repair innovations that will be exhibited and are geared toward moldmaking.
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Mini Indexable End Mills Deploy High-Density Cutting with Small-Diameter Range
Operational and versatility for moldmakers is offered in the Ingersoll “mini” indexable end mill line, displayed at IMTS 2022.
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Metalworking Technologies Targeting Mold Builders
Inspection/measurement, cutting tools, design software, machining and automation equipment round out this technology roundup.
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Taking A Look at Digital-Only Cutting Tool Highlights
MMT covers 16 newly released or optimized cutting tool products that aim to facilitate increased productivity, reliability and accuracy.
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Technology Roundup: Selecting the Right Cutting Tool
Tool up with new product offerings from Iscar, Tungaloy, Horn, Walter, Haimer, Union Tool, YG-1 and other suppliers.
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Indexable High-Feed Mills Family is Expanded and Enhanced
The Ingersoll DiPosFeed series features four insert sizes, grades for all materials, three different cutting-edge preparation options and a range of cutter diameters.
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Ceramic High-Feeding Milling Line Highlights Extreme Roughing Performance
The Ingersoll CeraSFeed features two double-sided indexable insert styles and a rigid clamping system for milling heat-resistant super alloy (HRSA) materials.
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High-Feed Milling Tools Applies High Feed Rates and Steep Ramping
The NuMaxHF family of high-feed milling tools from Ingersoll Cutting Tools feature a thick, tangential insert with a diamond shape and a large inboard angle.
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Multi-Directional Turning Tool Maximizes Materials Removal
The SuperTurnZ from Ingersoll Cutting Tools utilizes the front and back cutting edge of a four-corner insert in a single tool for higher feed rate capabilities.
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Three-Flute Drill Facilitates Quick Drill Tip Replacement
The Ingersoll TwistSFeed offers an upgraded clamping mechanism and a self-centering point to ensure optimal performance, precision and stability.
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Modular Connection Increases Milling Performance
Ingersoll Cutting Tools’ stock standard M20 Top-On modular connection increases strength and milling performance in the Top-On system.
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Amerimold 2019 Product Showcase, Part 5
Plan ahead for Amerimold 2019 with a sneak peek of some highlighted products from the show’s extensive list of exhibitors!
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IMTS 2018: Process,Technology and Service Advancements
Advancements in automation and digital manufacturing took center stage during IMTS last week, but developments in additive manufacturing, cutter technology, machining solutions, simulation software, EDM, laser technology and customer service were other hot items.
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Accuracy and Surface-Finish Needs Drive Cutting-Tool Solutions
Cutting-tool suppliers are using advanced coatings, new thread designs, education and collaboration to help moldmakers maximize results.
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2018 Technology Review and Sourcing Guide: Cutting Tools
MoldMaking Technology’s annual Technology Review and Sourcing Guide is an accurate, comprehensive, easy-to-read and easy-to-use use guide for researching today’s technology, equipment, products and services. The year’s latest moldmaking product developments within mold engineering/design, build and maintenance/repair are broken down into 10 sections, including cutting tools.
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Ingersoll Seminar to Cover Cutting Tool Products
Ingersoll’s Gold Productivity Seminar takes place February 12–13, 2018 in Rockford, Illinois.
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Realizing EDM's Full Potential with Automation
EMO Hannover 2017 was a showcase for EDM developments, automation solutions and software for data-driven manufacturing.
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Technology Tuesday: Featured Films
Pass the popcorn, please! This week’s Technology Tuesday slideshow is all about videos that have supplemented feature articles and case studies in MoldMaking Technology over the past year.
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Cutting Tool Trends and Observations
At Ingersoll Cutting Tool’s annual Die and Mold Seminar, there were many new and different products to learn about, but as important was hearing the trends in cutting technology.
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Technology Showcase: More Case Studies for Moldmaking
This week’s Tech Showcase brings yet more case studies featuring the practical application of products for moldmaking.
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Technology Showcase: Case Studies for MoldMaking
It’s time for another foray into past case study features that have been published in MoldMaking Technology Magazine.
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SLIDESHOW: Technology Tuesday, Technology in Action
This week, instead of a showcase of static product information, I thought I'd share some videos demonstrating technology in action that MMT has covered.
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Deep-Hole Drills Conquer Interrupted Cuts 60 Percent Faster
This Michigan mold shop saw significant gains in production and tool life from using a line of Ingersoll tools.
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Faster Cornering in Cavity Hogging Boosts Capacity
With a cutter capable of plowing through the corners at full speed, a Michigan moldmaker says it has doubled rough-milling throughput, freeing up machine time for mechanical polishing instead of tedious handwork.
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SLIDESHOW: Technology Showcase, Cutting Tools
Need cutting tools? There are so many to choose from it can be almost overwhelming, but here are a few MMT has showcased in recent months just in case you missed them.
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Cutter Sets New Standard for Heavy Hogging
A recent roughing application shattered this moldmaker’s expectations about the stability of a large face mill in long-reach contouring operations.
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Pairing the Right Tools With Foundational Knowledge
Cost-competitive mold manufacturing requires both, and a recent event at Ingersoll Cutting Tools campus delivered.
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Striking Gold with New Cutting Tools
Here are a few examples of overall design trends spotted at a recent unveiling of new Ingersoll cutters, as well as brief descriptions of products designed specifically for mold manufacturing applications.
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High-Feed Face Mills Offer Speed, Versatility
Two new cutters not only improved machining speed at this mold manufacturer, but also showcased the potential of some high-feed tooling for heavier, deeper cuts.
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VIDEO: How to Machine a Football
We are in the heat of football season, so what better time to showcase how a football is machined.This video shows a model American Football being created out of 6061 Aluminium with a Toyoda UX-570 5 axis machine with a 3D offset toolpath: 0.032 dia cutter mounted in a Typhoon HSM Jet Spindle using thru spindle coolant at 36,000 RPM and 400 IPM.
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CVD Out, PVD In
According to a coating specialist at one cutting tool manufacturer, the advantages of PVD coating increasingly outweigh those of its CVD counterparts, at least for milling.
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Using Coolant to Ramp up RPM
Newly available from Ingersoll Cutting Tools, this auxiliary spindle offers an alternative to designs driven by planetary gears, air or electricity.
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An Education that’s Worth the Trip
Cutting tool manufacturer Ingersoll recently dedicated a day and a half of classroom instruction and demonstrations solely to our corner of the industry.
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Think Metric, Part 3
Insight from several technology suppliers—in design software, mold components, programming, machines, cutting tools and measurement equipment who have been following the metric trend—may help to make the transition a smooth one.
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Understand Your Tools
"Challenge us to help you do what you do more effectively." Those were the words of Ingersoll Cutting Tools President Chuck Edler as he kicked off the Die & Mold Seminar this morning, which honed in on understanding the precise tools necessary for the delicate processes of mold manufacturing--milling, high-volume roughing, high-feed roughing, aluminum machining, gun drilling and hole making to name a few.
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Ball Nose Contour Roughers
Pro-Trio line
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Cutting Tool Refinements Improve Production Levels, Tool Life and Tooling Costs
A roundtable of cutting tool technology suppliers give their input on common cutting tool challenges, trends and solutions for today’s mold manufacturers.
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High-Performance Ball Nose Cutters
Finish-Ball Rush.
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Coping with Hard Part Milling
Machining hardened stock isn’t for the faint of heart, but many alert shops have figured out how. In fact, some are running steels up to Rc 60 four or five times faster—even in cavity work.
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Practical Solutions To Common Machining Problems
Matching the roughing algorithm and tooling to the milling machine being used to machine the part is critical for high productivity.
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Market Looks Razor Sharp
Great strides continue to be made in the cutting tool/toolholder market that result in reduced benchtime and additional handwork, as well as heavier depths-of-cut—adding up to increased productivity and higher accuracy.
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Improve Process Economics For Roughing Mold Cavities in Hardened Stock
Mold manufacturer improves cavity hogging and debottlenecks key operation on popular hardened stock with a facemill featuring three flutes with 6-sided inserts.
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Cutting Tool Trio Trims Time
New cutting tools offer increased tool life, decreased spindle wear and greater cutting speed—resulting in shorter leadtimes.
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Moldmakers Counter Offshore Sourcing with State-of-the-Art Capabilities
Advanced engineering and mold building techniques give North American toolmakers entrée to emerging electronics applications.
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Faster Cavity Roughing
Fresh eyes and replaceable-tip cutters triple moldmaker’s cavity roughing rate.
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It’s Gut-Check Time for Tool Builders
It’s time to adapt or die as business evolution dictates development of new business and manufacturing approaches.
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Looking Sharp
Advancements in cutting tool/toolholder construction yield better stability and higher accuracy to achieve greater feedrates and increased productivity.
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Plunge Milling Saves Time on Big Mold Cavities
By using a plunge mill, what used to take four hours now takes only 30 minutes—and stretches mold feedstock.
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How to Retain Pin Bushings
Simplify pin-bushing retention and reduce machining time by four to one for each bushing hole by implementing a new process.