Advertisement

Millstar

What's New and What Works in Mold Manufacturing

- Engineer
- Build
- Maintain
- Manage
- All Topics
Engineer See All

Case Study
ERP Empowers Mold Builder to Increase Speed, Efficiency, Accuracy
Highly integrated but easy-to-use ERP system helps Delta Mold Inc. increase unattended hours, uptime, productive labor hours and improve mold delivery times.

FAQ
Mold Design Review: The Complete Checklist
Gerardo (Jerry) Miranda III, former global tooling manager for Oakley sunglasses, reshares his complete mold design checklist, an essential part of the product time and cost-to-market process.

Design & Mfg. Software
How to Customize an Interoperable Software Solution for Your Moldmaking Process
A connected software solution streamlines the moldmaking process by providing a unified source of design data, enhancing efficiency and reducing errors, with five key steps benefiting from this integration.

Mold Components
How to Manage a CAD Library
Learn five ways to organize your mold design information.

Data Management Software
Design, Management Software Resources for Mold, Die Applications
As technology advances, so too do the options available to efficiently design molds or manage the data involved in their progress and production. Here’s a roundup of some of those solutions.

Workforce Development
New Year, New Popular Articles from MoldMaking Technology
The top ten most-viewed articles in January reflected not only what our readers wanted to see—but also what is new and trending in moldmaking.
Build See All

Cutting Tools
How to Machine Aluminum Molds to Enhance Efficiency and Quality
Ways to optimize the machining process to fully leverage the benefits of an aluminum mold.

Mold Components
How to Manage a CAD Library
Learn five ways to organize your mold design information.

Basics
How to Implement Five-Axis Mold Machining for Higher Productivity, Versatility
Understanding the basics of five-axis capabilities justifies the investment, but exploring all the multi-axis machine benefits and approaches enhances the return on investment.

Additive Manufacturing
8 Ways the Plastics Industry is Using 3D Printing
Plastics processors are finding applications for 3D printing around the plant and across the supply chain. Here are 8 examples to look for at NPE 2024.

Mold Materials
Mold Materials, 3D Printing Technologies for Next-Gen Moldmaking
As moldmaking advances, so too do the materials and processes involved in their efficient production, including these latest mold materials and 3D printing technologies.

NPE
Real-Time Production Monitoring as Automation
As an injection molder, Windmill Plastics sought an economical production monitoring system that could help it keep tabs on its shop floor. It’s now selling the “very focused” digital supervisor it created, automating many formerly manual tasks.
Maintain See All

Tips
Reasons to Use Fiber Lasers for Mold Cleaning
Fiber lasers offer a simplicity, speed, control and portability, minimizing mold cleaning risks.

FAQ
Mold Maintenance Continues to Matter: Enhanced Training Program in a New Facility
I attended a MoldTrax mold maintenance workshop in 2019 and shared my experiences, and despite changes in ownership, the workshop's remarkable value endures, as discussed in a recent Q&A with the current leadership.

Molding Equipment
How to Implement a Remote Validation Process
A review of the setup and use of a remote mold validation kit.

Maintenance & Repair
How to Maintain Heaters, Thermocouples, Valve Gates and Controls
An examination of real-world problems and solutions involving hot runner system maintenance.

Surface Treatment
How to Use Simulation to Achieve a High-Gloss Surface Finish
Combining simulation, conformal cooling, and a rapid heat and cooling process can predict and produce the required surface finish for high-gloss plastic parts.

Maintenance & Repair
What You Should Know About Injection Mold Safety Straps
Every mold should have one in order to be safe and OSHA compliant.
Manage See All

Design & Mfg. Software
Mold Design Review: The Complete Checklist
Gerardo (Jerry) Miranda III, former global tooling manager for Oakley sunglasses, reshares his complete mold design checklist, an essential part of the product time and cost-to-market process.

Business Strategy
Aligning Your People Strategy with Your Business
Editorial Advisory Board member Marion Wells, founder of Human Asset Management discusses the why and how of developing a talent plan.

Leadership
2024 AMBA Conference Taught Me How to Elevate, Engage and Evolve
I returned home with a wealth of inspiration and instructions, including the importance of leaning into discomfort, having difficult discussions, delegating more, letting others shine and understanding the difference between a promise and a goal.

Education
The Intersection of Robotics, Hands-on Training in Mold Design Curriculum
A Q&A with Nicholas Vitelli, MoldMaking Technology EAB member and engineering lecturer at Penn State Erie, The Behrend College.

Surface Treatment
Mold Maintenance Continues to Matter: Enhanced Training Program in a New Facility
I attended a MoldTrax mold maintenance workshop in 2019 and shared my experiences, and despite changes in ownership, the workshop's remarkable value endures, as discussed in a recent Q&A with the current leadership.

Workforce Development
Tackling a Mold Designer Shortage
Survey findings reveal a shortage of skilled mold designers and engineers in the moldmaking community, calling for intervention through educational programs and exploration of training alternatives while seeking input from those who have addressed the issue successfully.
All Topics See All

30 under 30

3D Printing

Additive Manufacturing

Aluminum

amerimold

Analysis

Associations

Automation

Automotive

Auxiliary Equipment

Basics

Build

Business Strategy

Case Study

Conformal Cooling

Consumer

Cutting Tools

Data Management Software

Design & Mfg. Software

Digital Demos

Drills

Ecomonics

Editorial

Editorial Board Insight

EDM

Education

electronics

Engineer

FAQ

Five Axis

Grinding

High Speed Machining

HMC

Hot Runners

ICYMI

IMTS

Industry 40

Inspection & Measurement

jobposting

Leadership

Leadtime Leader

Machining

Maintain

Maintenance & Repair

Manage

Marketing

Medical

MMT25

Mold Components

Mold Materials

Molding Equipment

Moldmaking Conference

NPE

Packaging

Profile

PTXPO

Rapid Tooling

Regulations

Safety

Sales

Supply Chain

Surface Treatment

Sustainability

Tips

Tool Steel

Top Shops

Turning

VMC

Workforce Development

Workholding
- Webinars
- Videos
- Events
- Suppliers
- Basics/101
Webinars See All

On Demand
Design for Maintenance: Five Tips to Extend Tool Life and Simplify Maintenance
Want to extend tool life? You need a design for maintenance approach. Incorporating design for maintenance into your tooling process can help you reduce running maintenance costs, enhance part quality and reduce the risk of human errors. In this webinar, you'll learn five essential tips for getting started with design for maintenance. Plus, discover how Canon Virginia, Inc.'s mold maintenance planning process and tooling solutions can add value to your business. Agenda: Understand business and technical values of design for maintenance and maintenance planning Learn five tips for design for maintenance you can put into practice today Adopt Canon Virginia, Inc.'s mold maintenance planning process and tooling solutions

On Demand
Unlocking the Potential of Polycarbonate: Best Practices for Successful Injection Molding
In today's manufacturing landscape, it's common to be tasked with doing more with less. You rely on a combination of factors to mold smaller parts with greater precision to satisfy growing demands and higher production levels — all within a smaller space. In this context, polycarbonate has become a popular material for modern products and injection molding applications. Manufacturers and designers increasingly select polycarbonate for its high impact resistance, stiffness, optical clarity, light weight and dimensional stability. Because polycarbonate is an engineering resin, it requires more care and attention in processing than commodity resins. How are leading manufacturers leveraging polycarbonate and skill base to meet their production and business objectives? Agenda: The properties that make polycarbonate an attractive choice for material selection Considerations for part design Best practices for processing equipment and functionality — from pellet to final part How to troubleshoot defects Case studies and examples of success using polycarbonate

On Demand
Embracing Additive Manufacturing for Conformal Cooling
Injection molding is one of the most widely used manufacturing methods due to its ability to produce high-quality parts at incredibly high volumes. However, the productivity of these processes is often limited by the cooling methods that removes heat from the part after molding. Advancements in additive manufacturing (AM) techniques have opened the door for new approaches suitable for production molding. Modern conformal cooling approaches achieved through these AM techniques offer the potential for breakthrough solutions. This webinar will explore the cutting-edge advancements in these technologies that enable the design and production of intricately-tailored cooling channels within injection molding tooling. During this session, SyBridge Technologies will discuss its approach to design, simulate and test novel cooling structures to improve injection molding tooling performance from cycle time to warp.

On Demand
Optimizing Thermal Management in the Molding Process
DME will highlight the factors that can reduce thermal transfer over time and cause the mold temperature to stray beyond its established control limits—making it difficult to control the molding process. Recommendations are shared on how to best maintain the thermal transfer coefficient through the implementation of specific predictive maintenance measures.

On Demand
Cost-Effective Metal Part Production: Metal 3D Printing Cost Comparison
It has a reputation for being expensive, but it that a true apples-to-apples comparison? And how does the equation change if metal 3D printing is being evaluated as a complementary (instead of competitive) method? Join FreeFORM Technologies and Desktop Metal for this webinar exploring how metal 3D printing compares to traditional manufacturing methods through a detailed comparison of metal injection molding and metal binder jetting. With both technologies in-house, FreeFORM is positioned to discuss the advantages and disadvantages of traditional versus additive manufacturing methods. Together, both companies will walk through cost modeling to discover where the breakeven is on volume and cost that makes metal 3D printing cost-effective. Agenda: Learn where binder jetting fits and how it supports the product lifecycle curve as production ramps and declines throughout a product lifecycle Explore the factors that impact cost breakdowns (such as material and tooling) and provide examples to compare costing models at various production volumes of each method Compare the design considerations, process steps and end-part material properties

On Demand
Driving the Best Return on Investment in Today's Moldmaking Market
In this presentation, Maruka USA—well-known for designing and installing advanced moldmaking solutions—will discuss the current state of the moldmaking market, how to introduce operational improvements and machining practices that increase moldmaking production while lowering costs to achieve the optimal return on investment. Agenda: State of the moldmaking market Improving your production processes Introducing automation into your moldmaking Positioning your shop for success

On Demand
Using Hot Runner Balance in the Mold Qualification Process Register Now
Videos See All

Harbour Results, Wipfli Complete Collective Transaction
Collaborative union will provide access to expanded services and a broader suite of advisory and integrated solutions in the manufacturing sphere.

Cutting Tools
Internal Coolant Live Tools Address More Productive Deep-Hole Drilling
Straight, 90-degree and universal live tools featuring a coolant-thru option are now available for all popular machine tool brands through Platinum Tooling.

Workforce Development
Eden Tool and Eden Manufacturing: A Story of Resilience, Growth and Innovation
This critical parts manufacturer, founded on solid tooling fundamentals, didn’t get derailed with the unexpected passing of the owner because leadership was already building a solid business, not just a good tool shop. Here’s how they managed change incrementally… and they’re not finished yet.

Mold Materials
Stainless Steel Grades Eliminate Complex Machining Challenges
Unlike traditional stainless steel, Swiss Steel’s Ugima-X martensitic and duplex steels feature good machinability high reproducibility.

Automation
Engel becomes KUKA Robotics system partner
Enhanced relationship extends robot incorporation in Engel injection molding cells as well as integrate and retrofit KUKA’s products into existing systems, growing the opportunity for automation.

Design & Mfg. Software
CAM Software Enhances 3+2-Axis Toolpath Programming
CloudCNC’s CAM Assist uses AI to generate intuitive machining strategies in minutes or seconds, depending on complexity.
Events See All

6 May 2024
NPE2024: The Plastics Show
Every three years, leaders from almost every major industry gather at NPE to advance their businesses through innovations in plastics. The largest plastics trade show in the Americas, NPE offers six technology zones, keynote speakers, workshops and opportunities to build partnerships.

8 May 2024
AM Workshop - 3D Printing for Plastic Processors
The 3D Printing Workshop @ NPE2024 – The Plastics Show, is an immersive, half-day workshop focused on the emerging possibilities for part production via 3D printing and additive manufacturing. Presented by Additive Manufacturing Media, Plastics Technology and MoldMaking Technology, the 3D Printing Workshop will build upon a successful model first introduced at IMTS 2014. Attendees will benefit from a program focused on practical applications of 3D technologies related to plastics processing. This event will conclude with a 3D Printing Industry Reception sponsored by Additive Manufacturing Media.

9 Sep 2024
IMTS 2024

10 Sep 2024
Parts Cleaning Conference at IMTS 2024
Debuting in 2010, the Parts Cleaning Conference is the leading and most trusted manufacturing and industrial parts cleaning forum focused solely on delivering quality technical information in the specialized field of machined parts cleansing. Providing guidance and training to understand the recognized sets of standards for industrial cleaning, every year the Conference showcases industry experts who present educational sessions on the latest and most pressing topics affecting manufacturing facilities today. Discover all that the 2022 Parts Cleaning Conference has to offer!

12 Sep 2024
AM Workshop - 3D Printing for Job Shops
Presented by Additive Manufacturing Media, Plastics Technology and MoldMaking Technology, the 3D Printing Workshop at IMTS 2024 is a chance for job shops to learn the emerging possibilities for part production via 3D printing and additive manufacturing. First introduced at IMTS 2014, this workshop has helped hundreds of manufacturing professionals expand their additive capabilities.

8 Apr 2025
Formnext Chicago 2025
Formnext Chicago is an industrial additive manufacturing expo taking place April 8-10, 2025 at McCormick Place in Chicago, Illinois. Formnext Chicago is the second in a series of Formnext events in the U.S. being produced by Mesago Messe Frankfurt, AMT – The Association For Manufacturing Technology, and Gardner Business Media (our publisher).
Suppliers See All

Additive Manufacturing

Automation

Business Development & Strategies

CAD/CAM and Other Software

Cutting Tools and Toolholders

EDM Equipment and Supplies

Hot Runner Systems and Supplies

Inspection & Measurement

Machining Centers and Machine Tools

Maintenance, Repair and Surface Treatment

Mold Components

Mold Materials

Moldmaking Equipment and Accessories

Molds/Tools/Dies

Services
Basics/101 See All

FAQ
Obscure CNC Features That Can Help (or Hurt) You
You cannot begin to take advantage of an available feature if you do not know it exists. Conversely, you will not know how to avoid CNC features that may be detrimental to your process.

FAQ
Best of Fattori, Tooling Know How
In this collection of articles Jim Fattori offers his insights on a variety of molding-related topics that are bound to make your days on the production floor go a little bit better.

FAQ
How to Configure Your Twin-Screw Extruder for Mixing: Part 5
Understand the differences between distributive and dispersive mixing, and how you can promote one or the other in your screw design.

FAQ
How to Customize an Interoperable Software Solution for Your Moldmaking Process
A connected software solution streamlines the moldmaking process by providing a unified source of design data, enhancing efficiency and reducing errors, with five key steps benefiting from this integration.

Basics
How to Implement Five-Axis Mold Machining for Higher Productivity, Versatility
Understanding the basics of five-axis capabilities justifies the investment, but exploring all the multi-axis machine benefits and approaches enhances the return on investment.

FAQ
4 Tips for Staying Profitable in the Face of Change
After more than 40 years in business, this shop has learned how to adapt to stay profitable.
Magazine
MMT Chats
Leadtime Leaders
Subscribe

NPE 2 May 2024

NPE2024 and the Economy: What PLASTICS' Pineda Has to Say
Cutting Tools 1 May 2024

Internal Coolant Live Tools Address More Productive Deep-Hole Drilling
Workforce Development 1 May 2024

Eden Tool and Eden Manufacturing: A Story of Resilience, Growth and Innovation
Tool Steel 30 Apr 2024

Stainless Steel Grades Eliminate Complex Machining Challenges
Automotive 30 Apr 2024

Project Reveals Added Benefits of New P20 Grade Steel in Machinability, Cycle Time and No Stress Relief
Design & Mfg. Software 29 Apr 2024

CAM Software Enhances 3+2-Axis Toolpath Programming
29 Apr 2024

Products to Advance Your Mold Shop
NPE 26 Apr 2024

Cooling, Mold Temperature Control Solutions Augment Energy, Water Savings
NPE 26 Apr 2024

Emerging Technologies at NPE2024: Exhibit Previews
NPE 25 Apr 2024

Plastic Injection Molder Debuts EOAT, Mold Monitoring Solutions

Maintenance & Repair

Maintenance & Repair 16 Oct 2023

Portable Low-Heat, Non-Arcing Resistance Welder for Mold Repair

Rocklin’s user-friendly MoldMender Micro Welder delivers simple and cost-effective localized repair in-house with precision and versatility, enhancing mold and die durability and reducing disassembly and downtime.

Case Study 16 Oct 2023

Laser Welding Repairs Micro-Threaded Inserts Fast

Moldmaker/molder Medbio LLC sent unscrewing cores with damaged micro-threads out for repair via laser welding and polishing, slashing nine weeks off lead time to produce new inserts.

Maintenance & Repair 11 Oct 2023

Mounted Abrasive Points for Mold and Die Polishing

Adding to Boride’s Blue, Red and Purple Points are the company’s Pink Mounted mold polishing points for use on tool steels or hardened alloys.

Maintenance & Repair 28 Sep 2023

A Simple Guide to Spindle Repair

Understand the causes of spindle failure and the steps for proper repair.

Maintenance & Repair 11 Sep 2023

All-in-One Mold Repair and Polishing Kit

Boride Engineered Abrasives’ convenient, cost-saving kit comprises a variety of the company’s products in a portable, lightweight case.

Data Management Software 14 Aug 2023

5 Ways to Make Your Tooling Assets Smarter

Global mold monitoring and asset management solutions can maximize productivity and efficiency.

Hot Runners 28 Jul 2023

Hot Runner Tips, Apprenticeships & Waterline Maintenance, Oh My! MMT's June Top Hits

Take a look at MMT’s top hits from June based on Google Analytics.

Hot Runners 13 Jul 2023

VIDEO: How to Protect Your Hot Runner Systems

Chad Root Managing Partner for Fast Heat by Spark Industries reviews some molding machine integration concepts that protect hot runner systems, the molding machine, reduce scrap and help keep a log of events.

Surface Treatment 3 Jul 2023

Technology and Sourcing Guide 2023: Mold Maintenance, Repair & Surface Treatment

A proactive maintenance plan to properly treat a mold to keep it running will decrease repair costs. Proper treatment of the mold’s surface is key to quality, corrosion-resistance, wear and tool life.

Maintenance & Repair 29 Jun 2023

VIDEO: Full, Automatic Waterline Maintenance

Tyler Boss and Scott Smith of DME Company review the key components of comprehensive waterline channel maintenance.

1
2
3
4
5
6
7
8
9

Advertisement

Gardner Business Intelligence

Advertisement

Progressive Components

Advertisement

Kor-Lok

Advertisement

MoldMaking Technology Magazine

Advertisement

Molded to Perfection with our Plastic Mold Materia

Advertisement

New COOLED Compact Slide - Amazing Advantages

Advertisement

Regal Components: Custom precision mold components

Advertisement

SolidCAM Mold Machining for maximum precision

Advertisement

New COOLED Compact Slide - Amazing Advantages