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How to Machine Aluminum Molds to Enhance Efficiency and Quality

Ways to optimize the machining process to fully leverage the benefits of an aluminum mold.

How to Use Continuing Education to Remain Competitive in Moldmaking

Continued training helps moldmakers make tooling decisions and properly use the latest cutting tool to efficiently machine high-quality molds.

End Mills, Drills, Inserts and More for Mold Building Needs

This list of cutting tool-related products that MMT editors have recently published provide readers a good look at what is being offered in the industry for their everyday operations.

November Product Highlights

In this most recent roundup, MMT continues to present the breadth of new or proven technologies that target the moldmaking industry, from cutting tools to software to molding-related products, that have been shared this month.

Cutter Designed for Roughing in Face, Profile Milling Operations

The Sandvik Coromant CoroMill MR80 now caters to steel milling applications, which require the security of a round cutting edge — for instance, when face and pocket milling mold bases.

Moldmaking-Related Technology Highlights

This month’s tech roundup highlights mold materials and other miscellaneous technologies for moldmaking needs.

Product Innovations Pushing the Mold

Another tech roundup is here to provide an overview of technologies and services on the market for moldmakers. Featured in this roundup are cutting tools, mold components and more.

Cutting Tools: Technology to Make Your Process Easier

Having the right cutting tool technology for moldmaking is a crucial component for efficiency and cost-effectiveness.

Mold/Die Software Establishes Higher Productivity for Mold Development

Cimatron powers up version 2024 of its CAD/CAM software, providing stronger core capabilities and new tools for advanced moldmaking with an emphasis on automation, simplified UX, productivity, process management and digital connectivity.

Roughing, Finishing Aluminum-Specific End Mill Line Expansion

Extended range of Sandvik Coromant’s CoroMill Dura versatile solid end mills engages stable cutting, small burr, good surfaces and minimal vibration.

Solid End Mills are Suitable for Heavy-Duty Roughing Steel, Stainless Steel

Two new grades for Sandvik Coromant CoroMill Plura HD increase productivity without compromising tool life or process security.

Tech Roundup: Making Sure Your Moldmaking Needs Are Met

This month’s roundup features products, processes and services involved with additive manufacturing, maintenance and repair, mold components and more. To learn more about the products, read on.

How to Overcome Cutting Tool Vibration

Advanced indexable milling cutting tool design provides secure, predictable machining, increased metal removal rates, reduced cycle times and fast changeovers.

Metalworking Commodities for Your Next-Gen Molds

Featured in this month's technology roundup are products, processes and services that revolve around metalworking. Also highlighted is software, automation and more.

Products and Services for Multiple Moldmaking Needs

New year, new technology roundup! Featured here is a collection of product offerings, from profile milling cutters to industry-specific CAD/CAM software to innovative hot work tool steels.

Technologies, Services Moving Moldmakers Forward

Featured in this technology roundup are products, processes and services related to cutting tools, hot runners and more for the next-level mold builder.

Reducing Cutter Breakage When Micro Machining Hard Mold Material

A new micro drill increases productivity when making highly precise holes in hard mold steels.

New Solid End Mills Assortment Applicable for Cutting Molds, Dies

The CoroMill Dura from Sandvik Coromant offers flexible roughing and finishing in multiple materials for all application types.

Sandvik Coromant Receives IndustryWeek's Best Plants Award

The award is given to North American manufacturing plants that demonstrate outstanding operational excellence, customer service and employee engagement.

Solid Carbide Drill Ideal for Cutting Medium Hardness Die Steel

Sandvik Coromant launches next-generation CoroDrill 860 for ISO P material, targets high-volume production applications for moldmakers.

Metalworking Technologies Targeting Mold Builders

Inspection/measurement, cutting tools, design software, machining and automation equipment round out this technology roundup.

Taking A Look at Digital-Only Cutting Tool Highlights

MMT covers 16 newly released or optimized cutting tool products that aim to facilitate increased productivity, reliability and accuracy.

Technology Roundup: Selecting the Right Cutting Tool

Tool up with new product offerings from Iscar, Tungaloy, Horn, Walter, Haimer, Union Tool, YG-1 and other suppliers.

Micro Drills Offer Precise Machining Performance

A new generation of Sandvik Coromant micro drills, the CoroDrill 462 and 862, are ideal for holemaking 1-3 mm in diameter.

Internal and Face Grooving Tools for Small Hole Diameters

Sandvik Coromant launches new grooving tools, the CoroCut QI, which brings greater precision to grooving in small diameters with a 10% productivity increase and 20% improved tool life.

High-Feed Milling Tool Specializes in Machining Difficult Cavities and Pockets in ISO S, M and P Materials

Sandvik Coromant’s CoroMill MH20 offers vibration-free machining for oil and gas, mold and die and aerospace sectors and demonstrates a 32% increase in tool life.

Noteworthy News: Growth Spurts

From new facilities dedicated to automation, training and distribution to new hires eager to tackle building relationships through providing excellent customer service, the industry innovators below are growing all across the United States, Canada and Mexico.

Sandvik Coromant Center to Open in North Carolina

Sandvik Coromant announced a new center will open in Mebane, NC, a geography heavy with aerospace and automotive manufacturing and a strong culture of innovation.

Noteworthy News: Congrats are in Order

From anniversaries to new hires to awards, MoldMaking Technology has the latest news in industry success stories.

Renishaw and Sandvik Collaborate to Advance Metal AM

Renishaw has initiated a collaboration with Sandvik Additive Manufacturing to supply the company with high productivity multi-laser RenAM 500Q systems.

Collaboration, Flexibility, Speed and More at IMTS 2018

Attendees walked the miles of aisles to find that IMTS 2018 delivered it all and so much more.

IMTS 2018: First Impressions

Do you remember your first IMTS? This year’s was mine. Here, I outline a few of my first impressions of the show.

IMTS 2018: Process,Technology and Service Advancements

Advancements in automation and digital manufacturing took center stage during IMTS last week, but developments in additive manufacturing, cutter technology, machining solutions, simulation software, EDM, laser technology and customer service were other hot items.

2018 Technology Review and Sourcing Guide: Cutting Tools

MoldMaking Technology’s annual Technology Review and Sourcing Guide is an accurate, comprehensive, easy-to-read and easy-to-use use guide for researching today’s technology, equipment, products and services. The year’s latest moldmaking product developments within mold engineering/design, build and maintenance/repair are broken down into 10 sections, including cutting tools.

Mazak to Host Technology and Education Event for Midwest Shops

Mazak will host its annual Discover More With Mazak Event at its Midwest Technology Center in Schaumburg, Illinois, May 1–3, 2018. The event will host demonstrations from Sandvik, Esprit and others.

SLIDESHOW: Technology Showcase, Cutting Tools

Need cutting tools? There are so many to choose from it can be almost overwhelming, but here are a few MMT has showcased in recent months just in case you missed them.

From Marines to Manufacturers, Ready to Work

I know from personal experience early in my post-university years that veterans of our military often do not have enough highly-sought-after skills to find a good job once they are honorably discharged. Introducing Workshops for Warriors.

Scrap the Tap?

Thread milling is often faster and more accurate than tapping in tough mold applications.

Increase Process Security and Minimize Risk

Staying competitive in the growing automotive market comes down to quality, productivity and cost per component, and all three can be accomplished with the right set of tooling solutions.

Release the Entire Potential of Your Machine Tool Investment

Making tooling a part of your machine tool purchase via a tooling certificate can save you time and money.

Workshop for Warriors: Fighting for Veteran’ Gainful Employment

Instruction is offered by skilled veterans, active-duty service-members and industry experts. Our programs work to ensure long-term independence and integration of veterans into the workforce.

Think Metric, Part 3

Insight from several technology suppliers—in design software, mold components, programming, machines, cutting tools and measurement equipment who have been following the metric trend—may help to make the transition a smooth one.

How to Optimize Moldmaking Milling Operations

The lead angle of your cutter has a dramatic effect on not only the chip that you generate, but also the cutting forces in both the axial and the radial directions.

The Tooling and Manufacturing Association: Educational Opportunities Aplenty!

TMA’s Related Theory Three-Year Apprentice Training Program is one of its most popular and is a combination of moldmaking, tool and die and CNC programming.

Essential Cutting Strategies for Mold Machining

Without the right application techniques, even the best tools can fall short of their potential. Here’s a look at a few key cutting strategies—thick chip, roll-in technique, radial ramping, helical interpolation, cutter positioning, conventional vs. climb milling and constant cutter engagement.

Mold and Die as Key Indicator Brings New Cutting Tool Tech at IMTS

Several cutting tool suppliers here at IMTS predict that moldmaking should continue to demonstrate growth potential as the focus shifts from work sent overseas back to the U.S. As such, many cutting tool suppliers have been motivated to reintroduce and develop technology for this niche marketplace, and here at IMTS there is plenty to see. Here are a few highlights.

Take a Stand for Manufacturing!

I was very moved when this email crossed my desk earlier today.

Cutting Tool Refinements Improve Production Levels, Tool Life and Tooling Costs

A roundtable of cutting tool technology suppliers give their input on common cutting tool challenges, trends and solutions for today’s mold manufacturers.

Don’t Skimp on Tooling If You Want Higher Productivity

To enhance production and your return on investment, choose your tooling based on innovation and productivity.

Smart Machine Investment Planning

The steps to take to fully unlock the potential of your new technology investments.

Five Ways to Bridge the Skills Gap

As the U.S. moldmaking industry continues toward economic recovery, finding the right worker for the job is a huge concern. In the past, entry-level machinists could be hired with little experience; yet today’s computerized machines and higher levels of automation demand a deeper skill set, even for beginners.

How to Get the Most Out of Carbide Recycling

By choosing the right recycling program, mold manufacturers can help sustain both the environment and their industry.

Run Silent, Run Aggressive

Reap the benefits of using vibration dampening tools in your roughing operations.

Wind Power Industry Opportunities Blowing Our Way

Moldmakers wishing to tap into this growing market should do their research and reach out to both wind power industry experts to learn about windmills and cutting tool suppliers to learn what it takes to enter this field.

Market Looks Razor Sharp

Great strides continue to be made in the cutting tool/toolholder market that result in reduced benchtime and additional handwork, as well as heavier depths-of-cut—adding up to increased productivity and higher accuracy.

How to Better Your Machine Tool ROI

The justification of purchasing a new machine tool is becoming more and more difficult, particularly with today’s technology and global competitive economy. Return on investment (ROI) strategies based on past inefficient manufacturing performance does not represent today’s machine tool technologies. With competitive pressures the way they are, exotic materials and more complex designs, manufacturers need to be smarter, leaner and more profitable. Above all, the challenge of maintaining your competitive edge and generating the fastest possible return of your investment is crucial.

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CoroCut® 2 - Versatile and cost efficient parting and grooving

Turning case – PrimeTurning™ reduces machining time by up to 50 percent at BHDT

Impossible Statue

Inspired by masters, machined to perfection. Stay tuned. May 4.

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