3 Is the Magic Number
Canon Virginia kicks off this free webinar telling attendees that they will not be sharing something they don’t already know, but will share a few best practices for getting things right the first time—three steps to improve medical tooling and validation times.
An initial real-time poll reveals that the greatest hurdle to getting a product to launch is equal across time-to-market, quality and cost reduction … until time-to-market took the lead in the end. With that in mind, Canon Virginia Inc. reviewed three steps to improve these factors:
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1. Design for manufacturing (DFM)
- Design for injection mold tooling (DFIM) is really design for moldability.
- There are 3 ways DFIM can help reduce costs and time-to-market:
- To the moldmaker: improve ease of machining; simplify the mold and win over the customer
- To the molder: maintain robust process windows, improve repeatability and quality; speed up validation
- To the manufacturer: ensure incoming parts meet specs, reduce assembly processes and enhance product quality
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2. Instrumentation and scientific injection molding (SIM)
- Instrumentation is the process of installing a series of sensors within the mold to provide key data points in the injection molding process.
- SIM is a disciplined approach to building robust molding processes for repeatability and high-quality outcomes.
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3. Part validation
- A second poll reveals that the two greatest benefits of part validation according to attendees are:
Standardized process
Consistent quality
Repeatability
Clear documentation
- Part validation verifies that the part quality is repeatable for mass production, ensures part quality meets customer specs and enables the product to move to market with a documented paper trail.
Some questions that were discussed during the Q&A include:
- How do you balance gross mold adjustments using an unvalidated process during initial mold sampling vs fine-tune adjustments after the process is validated?
- How far should you go in adjusting the mold before SIM begins?
- What type of support does Canon provide at the start of production?
- What if I’m not getting the same results?
- What guidelines do you use to perform DFM?
- Is DFM/DFIM always done in-house?
- Is this a service Canon provides?
- What are the most common problems that you run into when validating manufacturing processes?
- How do I know if the process has been validated correctly?
- What are the benefits of process validation over inspection of the final product?
- How do I decide which one is best?
- Do you go through a checklist during part and tooling DFM review?
- Do you prefer direct or indirect (behind the pin) sensor instrumentation?
- Sometimes changing the machine causes parts being out of spec, poor surface finish, flash, etc. How does Canon address this issue?
- How do you determine shrink rate for the new materials?
- Do you have conformal cooling capability for complex tooling?
- Do you need prototyping to determine shrink rate for new material?
To view this 45-minute webinar, click here
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