Smart Assistant Bridges Injection Molding Skills Gap

RJG Inc. announces an innovative feature for its CoPilot process control system called molding automation xperience (MAX), the Process Advisor. MAX utilizes AI technology powered by Master Molder techniques to provide molders with real-time, expert guidance to optimize their injection molding processes. The technology will be available to demo at RJG’s booth.

Today, molders encounter an increasingly pressing and distinctive challenge: a shortage of skilled processors to troubleshoot their injection molding processes, resulting in excessive scrap, machine downtime and wasted engineering hours. RJG developed MAX to assist in bridging that skills gap and reducing waste during production.

This smart assistant monitors process parameters in real time and offers troubleshooting advice to help molders rapidly resolve issues and improve productivity. RJG’s MAX leverages AI to deliver high levels of control, efficiency and quality.

Featuring an intuitive and easy-to-use interface, MAX offers guidance to molders by delivering step-by-step instructions for restoring a process to optimal performance. This empowers personnel on the floor, regardless of their experience, to handle process issues effectively, enabling them to make an immediate impact.

Attendees are able to demonstrate the power of MAX for themselves. Two of RJG’s experts will be presenting the CoPilot twice daily at 10:00 a.m. and 2:00 p.m. for the duration of the show in RJG’s booth. In addition, attendees can see the CoPilot and MAX live on a machine in Sodick’s booth (Booth W3581), where an expert will be there waiting to answer questions. Learn more about MAX here.

RJG is offering free presentations at its hospitality suite, W304EF. Attendees who visit RJG’s booth will also be given a coupon code for 20% off any public or online training course if they register during the week of NPE. RJG training discounts are not often distributed, so this is a rare opportunity that attendees won't want to miss. 

The company also provides a rundown of the schedule of events it has planned:

• May 6 at 2:00 p.m. and May 9 at 10 a.m.: “Unveiling the Hidden Price: The Cost of Neglecting Employee Training,” presented by Shane Vandekerkhof.

In this presentation, RJG delves into the often-overlooked consequences that organizations face when they fail to invest in the development and growth of their employees. Vandekerkhof explore the financial, operational and cultural implications of not providing adequate training and continuous learning opportunities. From decreased productivity and increased turnover, he will reveal how neglecting employee training exacts a substantial toll on an organization’s bottom line. 

• May 7 at 10 a.m. and May 8 at 2 p.m.: “Operational Excellence: Key Requirements for Success,” presented by Bob Reese

As the demand for high-quality plastic components continues to rise, optimizing the injection molding process is paramount for manufacturers seeking a competitive edge. Organizations must understand the fundamental aspects of the molding process and adopt strategies to enhance areas of weakness. Reese will explore the key factors that contribute to operational excellence, providing practical insights and best practices for enhancing efficiency, quality and overall performance in injection molding operations.

• May 7 at 2 p.m. and May 8 at 10 a.m.: “Leveraging Technology to Manage the Complex Molding Process,” presented by Jeff Sanders

Injection molding companies are contending with labor shortages amidst growing production demands and increasing quality requirements. Sanders will discuss factors that contribute to the cost of quality, operational efficiency and ultimately overall profitability. Discover how implementing real-time monitoring solutions can help you produce high-quality products, reduce the need for costly rework or customer claims, reduce labor requirements and enhance your competitive position in the market.