Commercial Tool & Die Inc. was the large-shop Leadtime Leader winner in 2008 and 2009. Read about how this company pushed through difficult economic times by prioritizing quality and innovation.
Specializing in the design, manufacture, repair and maintenance of plastic injection molds, Commercial Tool has managed to stay successful through industry ups and downs by stepping up the quality of its molds. Image courtesy of Commercial Tool & Die Inc.
Commercial Tool & Die uses a concurrent design, engineering and manufacturing approach to produce large and complex molds. Image courtesy of Commercial Tool & Die Inc.
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Commercial Tool & Die Inc. (Comstock Park, Michigan) took home the large-shop Leadtime Leader titles in 2008 and 2009. The company says that quality, innovation and continuous efforts to improve were key drivers in taking the title back-to-back during difficult economic times.
A Little History
Commercial Tool & Die Inc. was founded by Al Bouwman in 1953. His son Doug took an active position with the company in 1979. Commercial Tool—together with CG Plastics and CG Automation—provides fixtures, special machinery, custom molding and sampling, as well as plastic injection molds.
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Commercial Tool has managed to stay successful through industry ups and downs by stepping up the quality of its molds, according to then vice president of Operations, Todd Finley. “Several of our competitors have set up off-shore alliances to blend programs,” Finley says. “Our response has been to shower our customers with quality. We made a large investment in high-speed machining centers. This investment helps us reduce EDM, spotting and benching operations to improve quality and reduce lead times. We also are developing our own off-shore alliances.”
Initiatives in Innovation
Examples of the company’s innovations and initiatives at the time include:
- Integrating its design software with its accounting and purchasing processes,
- Utilizing feature-based recognition to automate CAM programs
- Improving equipment utilization through machine-monitoring software
- Utilizing a one-of-a-kind, in-house apprenticeship program (CTU) certified by the United States Department of Labor
- Deploying a team approach and problem-solving concepts throughout the organization
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