Additive Manufacturing Technology Roundup

Industrial-Grade 3D-Printed Tooling Portfolio Targets Fast, Affordable and Local Tooling Solutions

Photo Credit: ExOne

ExOne Co., a global provider of industrial sand and metal 3D printers using binder jetting technology, launches X1 Tooling, a broad portfolio of industrial-grade 3D printed tooling that includes new solutions for plastic injection molding or forming, laying up composites, casting metals and more.

The X1 Tooling line is designed to offer tooling options that speed up delivery times and bring tooling closer to the point of final production.

Microscale 3D Printer Pivots Prototyping and Short-Run Production

Photo Credit: Boston Micro Fabrication

Boston Micro Fabrication (BMF) recently launched the microArch S230, along with three new materials. This next-generation version of BMF’s highest resolution system is designed for applications that require ultra-high resolution prints (down to 2μm) with reported accuracy, precision and speed. 

Metal Powder Advances Additive Manufacturing for Moldmaking

Photo Credit: Hasco America

Hasco America has developed a high-grade metal powder for additive manufacturing (AM), which is applied layer by layer, and then fused to the layers beneath via a laser for the development of a solid part.  The new powder is identified by its high quality and optimized combination of particle size, roundness and homogeneity.

Precision Metal 3D Printing Targets Production-Grade Tools, Molds and Dies

 Photo Credit: Mantle Inc.

Mantle’s precision metal 3D printing technology produces precision tooling components—such as cavities, cores and sprue bushings—that reportedly reduce the time and cost of making production-grade tools, molds and dies. Mantle’s technology combines additive 3D printing of metal pastes with subtractive machining to meet the requirements of the tooling industry.

CNC Additive Simulation Ensures Moldmaking Component Quality and Accuracy

Photo Credit: CGTech

CGTech’s software, VERICUT, features an additive module that simulates both additive and traditional milling or turning capabilities of hybrid CNC machines. VERICUT’s simulation safeguards both the machine and the component from damage by detecting potential collisions, validating laser, material and gas usage, as well as identifying errors throughout the additive process

3D-Printed Stainless Steel Vent Pins Produce Defect-Free, Injection-Molded Parts

Photo Credit: Next Chapter Manufacturing

Next Chapter Manufacturing offers its Innovent technology in a standard component, the Innovent Pin, to eliminate the costly issue of gas traps in molds, which often lead to high scrap levels, cracking and weak parts. This design is made from 420 stainless steel to ensure no corrosion, produced via metal 3D printing and ground to exacting tolerances for a proper fit.

According to Next Chapter, its pins offer 10-15 times the volume of venting over traditional venting methods.

CAM Software Enables Hybrid and Additive Manufacturing in One Process

Photo Credit: Open Mind Technologies

Global CAD/CAM software solutions provider Open Mind Technologies offers an additive manufacturing capability option in its hyperMILL CAM software to support 3D printing/additive processes. This feature provides efficient hybrid processing with additive and subtractive processing, including material deposition, on one machine.

Powder Bed Fusion Printer Creates Molds with Increasingly Complex Geometries

Photo Credit: AddUp Inc.

AddUp Inc. is a global metal additive manufacturing (AM) OEM, providing industrial-scale metal 3D printers. The company launched the FormUp 350 New Generation powder bed fusion (PBF) machine in 2021. This machine can reportedly create molds with increasingly complex geometries with internal passages that cannot be achieved with conventional manufacturing processes.

Miscellaneous

High-Performance Hot Runner System Fills Thinner Preforms

Photo Credit: Mold-Masters

Mold-Masters recently unveiled its PET-Series hot runner system which delivers consistent, high-performance processing capabilities for optimized preform quality. Like several of its other product offerings, Mold-Masters says the PET-Series focuses on increasing productivity, enhancing reliability and lowering part costs.

The PET-Series hot runner enables customers to fill thinner preforms (light weighting), to save resin as a result of HR balance and less variation in preform weight, reduction in cycle time due to faster fill time and a wider process window, along with a reduction of AA content.