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Plastic Injection Molding from Pellet to Part

This series of articles examines the injection molding process, through which a plastic pellet is transformed into a plastic part.  

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Source: KraussMaffei

Understanding the full lifecycle of a molded part is essential for today’s mold builders. That’s why we’re having our 2025 summer school series cover Pellet to Part — a series that explores each step of the plastic injection molding process, from raw resin to finished product. Whether you're a seasoned pro or new to the shop floor, this series will give you a comprehensive look at the materials, machines, and methods that bring molded components to life. Think of it as your go-to guide for bridging the gap between mold design, manufacturing, and the molding process itself. 

Stay tuned each week of summer 2025 to follow the process or find all the articles below: 

  1. Plastic Injection Molding Starts with the Pellet
  2. Initial Pellet Contact is the Screw
  3. The Pellet Enters the Melt Delivery System
  4. Controlling the Melt Delivery System Heat Source
  5. Designing a Better Heat Exchanger – Part 1
  6. Designing a Better Heat Exchanger – Part 2
  7. Considerations for Assessing Robotics Requirements
  8. Controlling Your Hot Runner Manifold System
  9. Designing a Better Heat Exchanger – Part 3
  10. Preparing for Takeover Tooling
  11. Getting You to Think in Plastic First

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