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High-Performance Controls for Enhancing Machining Accuracy, Streamlining Workflows

Eastec 2025: Heidenhain offers a variety of control solutions to optimize moldmaking and improve process precision, automation and overall productivity.

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Source | Heidenhain

Heidenhain is highlighting some of its latest moldmaking technologies, including the TNC7 5-Axis motion control, TD 110 tool breakage detector, VT 121/122 vision systems and MILLPWR entry level CNC control — all designed to enhance machining accuracy and streamline workflows. Also, the droPWR iOS app further modernizes shop operations by providing digital readout functionality at users’ fingertips.

The TNC7 offers intuitive, task-focused operation with multitouch controls, making mold setup and machining more efficient. It supports milling, turning and grinding to deliver ultrafast block processing (0.5 ms) for improved surface quality and precision. Smart probing functions and model-aided setup helps with 3D part setup and blending of parting lines, and other critical dimensions in moldmaking applications.

The VT 121 and VT 122 vision systems provide high-precision tool measurement with dual-camera technology and multiple lighting options. The VT 122 visually inspects any single flute or insert of the cutting tool, ensuring tool quality before the final finish cut.

The TD 110’s inductive, noncontact sensing enables rapid tool breakage detection — without using a laser or tool setter. The inspection is done at high traverse speeds to ensure process reliability in mold machining and help avoid costly downtime.

For knee and bed mills, the MILLPWRG2 control is said to offer an affordable CNC upgrade with both digital readout and programmable control functionalities. The droPWR iOS app brings precision to mobile devices, enabling shops to transform iPads into full-function DROs for more flexibility on the shop floor.

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