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Feature Articles


Making the Jump to Five-Axis Machining Easier

Recent CAM software advances make five-axis machining easier than before.

Diamond-Like Carbon Mold Coatings for Increased Durability

Hardness, wear resistance, deposition temperature and uniformity are the main elements to consider when choosing a coating for mold components.

Tool Steel and Aluminum Staying Strong

A roundtable of mold material suppliers discuss how new offerings result in easier machinability, better weldabilty, increased strength and improved surface hardness.

The Real Cause of Multi-Cavity Mold Imbalances

A lesson on shear induced melt variations ends some confusion regarding balancing runner systems for multi-cavity molds.

Case Study


Long-Term Accuracy Meets Moldmaker/Molder’s Machining Needs

“Where you do find time savings is five years or 10 years down the road, when other machines are losing their accuracy, these pieces of equipment are still accurate.”

Precision Toolholding Optimizes Tire Mold Production

Case Study / Toolholding / Automotive

Technology Investment Pays Off for New England Moldmaker

For Wepco, the reward of reduced cycle times and increased productivity, which enabled them to book more jobs per week without sacrificing quality, was worth the risk.

Customer Collaboration Yields Better Product, Reduced Costs and Plastics Innovation

The Water Outlet assembly is made possible through the development of a complex injection mold, incorporating multiple sequential valve gates to prevent material over-pack and gas entrapment.

Machining Centers Allow Moldmaker to Hold Consistent Tolerances/Finishes

“When the difference between success and failure, or profit and loss, can be measured in thousandths of an inch, experience is your most important asset.”

Tip of the Month


Five Steps to Polish an Aluminum Mold

In time and with practice, each polisher will develop his or her own tricks and short cuts.

Product Focus


Finishing Stone Polishes Variety of Surfaces

The Rasp an all-around finishing stone.

Tooling, Engineering and Molding Services; Booth 530

Mold and part manufacturing.

High Thermal Conductivity Steels

Problem-solving specialty steels.

Non-Contact Tool Breakage Detector Unit

New Mida TBD.

Valve Gate Hot Runners

Zenith Valve Gate Hot Runner System and Unitized Valve Gate System .

Mold System Reduces Product Development Time, Costs; Booth 605

ProtoBridge.

Software Offers Data Repair, Modeling for Manufacture; Booth 411

The Solid Doctor.

VMC Features Built-In Spindle for High-Speed Cutting

The Hwacheon Sirius UL+ VMC.

Aluminum Mold Plates Feature Dimensional Stability; Booth 617

K100-S aluminum-cast tooling plate, M-1 aluminum mold plate and the M-5 aluminum mold plate.

System Tracks Mold Performance, History; Booth 607

CVe monitor.

Polishing, Deburring System Accommodates Multiple Tools; Booth 226

Ultramax MF.

Machine-Ready Blanks Save Time and Money on Custom Mold Bases; Booth 322

High precision machine-ready blanks.

Elite CAD/CAM Software; Booth 109

CAM-TOOL Version 8.1.

Quick/Multi Connect Couplers; Booth 324

Mold connections and components.

Full-Service Polishing and Plating; Booth 213

Coating and finishing applications.

Hardware/Software Automates CNC Machining; Booth 222

ToolMaster.

High-End CAD/CAM System; Booth 706

Version 3.5.

Tight-Tolerance Injection Molds; Booth 331

Producer of complex, multi-cavity, tight-tolerance molds.

Multi Material 3D Printing

260 Connex.

CAD/CAM/CAE Software Useful in Multiple Industries; Booth 111

VISI CAD/CAM/CAE and VISI PEPS laser/wire software.

Alignment Lock Available in Three Styles

Z series alignment locks.

Micro End Mills; Booth 716

High-performance CBN micro end mills.

Moldmaking Trade Association

American Mold Builders Association.

Multi-Level Maintenance Certification Training

Tooling component repair course certification training program.

Tool Design and Development; Booth 633

Plastic injection tooling and injection molding.

3D Digital Content Creation; Booth 211

SpaceController.

Zero Point Tooling; Booth 510

MTS zero point tooling system.

Components Available with Self-Lubricating Graphite; Booth 212

Wear plates, wear strips, bushings and gibs.

CAD Comparison Technology; Booth 325

KeyCreator Compare.

VMC Developed for Die and Mold Industry; Booth 511

NTV158B.

Compact, Flexible Water Manifold System; Booth 102

Koolflow manifold.

Rust Preventative Features Indicator Dye; Booth 725

Mold Shield rust preventive.

Replaceable Tip Milling System Cuts Hard Materials

Minimaster Plus.

CNC Mills/Lathes for Productivity in Small Lot Machining; Booth 317

Trak line of mills and lathes.

Roughing Inserts; Booth 626

WPR-AR.

From The Editor


The Race Is On

To Michigan. At least that is where Team MMT will be racing to this June for our annual amerimold expo, and we’re hoping to see you there too.

Mold Business Index


Uptrend Continues

Total Mold Business Index for March 2012: 52.7.

End Market Report

Automotive & Consumer Products

Profile


The American Mold Builder’s Association: Rebranding and Building Value

The hope is that its members are able to reach out to the association on almost any issue related to the industry—whether it is operational, financial or technical.

New Business Opportunities


The Innovation Advantage

For mold shops, new opportunity can come in the form of innovative products and processes.

Your Business


Equipment Investment Trends

For businesses needing new equipment this year, the following are 10 equipment acquisition trends to help with their strategic equipment acquisition plans.


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