DMG MORI USA, Inc. Supplier Showroom

Openness to New Manufacturing Techniques Gives Mayer Tool & Engineering a Competitive Edge

This Michigan mold builder adapts, problem solves, brainstorms and collaborates to exceed customer expectations.

Technology and Sourcing Guide 2023: Additive Manufacturing

3D printing, or additive manufacturing, simplifies the moldmaking process by making mold inserts, mold components, end-use parts and ancillary equipment. Access this exclusive, online-only content, including a suppliers list, AM products and more.

Tech Roundup: Making Sure Your Moldmaking Needs Are Met

This month’s roundup features products, processes and services involved with additive manufacturing, maintenance and repair, mold components and more. To learn more about the products, read on.

Specialist Automotive Mold Builder Mentors in Work and Life Skills

Southeastern mold builder PFAFF Molds sets the standard in toolmaking for automotive window and vehicle body sealing systems through knowledge-sharing and automation.

SLM 3D Printer Focuses on Complex Geometry Development

Newly launched DMG MORI Lasertec 30 SLM US 3D printer features adaptive beam control, noncontact recoating and a hybrid toolpath strategy for more dynamic additive capabilities.

Cross Training, In-House Capabilities and Collaborative Design Move Helm Tool Forward

Cross-training, bringing it all in-house, molding and collaborative design are essential to Helm Tool's success.

3D Printing Technologies for Moldmaking Applications

3D printing technologies, from conformal cooling to complex mold building, are making an impact on the moldmaking industry, one innovation at a time.

Die-Cast Mold Conformal Cooling Achieved Through Hybrid Multi-Material 3D Printer

The DMG MORI Lasertec 65 DED hybrid combines 3D printing with milling to manufacture cooling channels in a single setup.

Indiana Mold Builder Decatur Mold Offers a History of Grit and a Future of Innovation

Decatur Mold Tool and Engineering Inc. serves as a tooling tour guide, helping busy tooling managers reduce uncertainty, lighten workload.

The Trifecta of Competitive Toolmaking

Process, technology and people form the foundations of the business philosophy in place at Eifel Mold & Engineering.

From Machining Centers to Cutting Tools: Here are the Top Ten Case Studies from 2022

MMT publishes monthly case studies that present a shop’s problem, solution and results in thorough detail. Take a look at the top ten most popular case studies published in 2022 based on Google Analytics.

DMG MORI Partners With Illinois Tech to Open Chicago Training Center

The partners hope to play a critical role in preparing the workers needed to revive the advanced manufacturing industry in the U.S., including the semiconductor industry.

Maintaining a Competitive Edge: EDM, Automation and Machining Technology Roundup

This month’s technology roundup features products, processes and services relating to EDM, automation and machining. For example, jig grinding for large molds, scheduling automation software, cobot integration, die sinker EDM and much more.

MoldMaking Technology's Most-Viewed Content 2022: Products

MMT shares the five top-viewed technologies, equipment and services of 2022 in each Engineer, Build, Maintain and Manage tenet based on Google Analytics.

DMG MORI Manufacturing USA Celebrates 10-Year Anniversary

Machine tools provider reflects on manufacturing excellence at Davis, California, facility, including automation investments, local community developments and sustainability initiatives.

Speed, Productivity Gains and High Uptime Ease Decision for Second Five-Axis Machine

Byrne Tool + Design reduced setups and gained speed and productivity thanks to fast, accurate and compact five-axis CNC machining centers.

Miscellaneous Technology Roundup

MoldMaking Technology compiles a list of digital-only products and services from the past month, from machining safety and injection molding training courses, to CNC programming software and cutting tools.

Excellence Center Enables Innovation Manufacture of Molds, Dies

The DMG MORI Die & Mold Excellence Center highlights its DMU 210 P machine maximized to produce highly demanding molds and dies with quality and precision.

DMG MORI Ships First Linear Pallet Pool Manufactured in the U.S.

Precision machined and assembled in its Davis, California, facility, the pallet-sized machine is ideal for automating high-mix machining and boosts flexibility.

Open Mind Technologies, Haimer Join Forces to Five-Axis Machine an Aluminum Panther

Open Mind provided its hyperMILL CAM software and Haimer its flour-flute cutter and a linear five-axis machining center for a 20-inch panther to be showcased by the Augsburger Panther hockey team.

DMG MORI USA to Represent Kuraki America Horizontal Boring Mill Line

Per an exclusive agreement, Kuraki’s horizontal boring mills are now included in DMG MORI USA’s product portfolio to better support machining needs.

CNC Machine Simulation Software Supports 3D Interface to Verify, Simulate and Optimize NC Programs

CGTech’s Vericut software can now read in GDML files with 3DLive, which enables users to easily obtain machine-specific information and manually build digital twin machines.

Moulding Expo Reschedules In-Person Event For June 2023

Lack of prospects force organizers to cancel the 2021 in-person event. A virtual Innovation Day will provide access to trade fair highlights.

DMG MORI Digital Event Kicks Off Feb. 2-4

With a focus on digitalization, automation and sustainability, users will experience live presentations, expert talks in six languages and a digital showroom with over 25 exhibits.

DMG MORI's DMF 200|8 Compatible with Long Mold Inserts

DMG MORI’s DMF 200|8 offers DMG MORI’s customary stability for traveling column machines while enlarging the work area for new die and mold possibilities.

Versatile Grinding Machine Suitable for Multi-Process Grinding

Taiyo Koki, a DMG Mori company, introduces the Taiyo Koki CVG-6T grinding machine, which enables more precise tolerances and increased productivity.

Noteworthy News: Gratifying Get-Togethers

These industry events from DMG MORI, Haimer USA and Mazak Corporation provide exciting insights to latest technologies, as well as chances to meet and greet with friends both old and new.

Building Confidence in AM for Tooling

New potential for tooling applications is reached with custom-designed materials for additive manufacturing.

Noteworthy News: Working Together

Businesses like Emuge Corp., MC Machinery Systems, Inc., DMG MORI and more have made partnerships in order to benefit the moldmaking community.

Noteworthy News: Giving Back

It’s a time for giving thanks, so send a shout out to companies like DMG MORI, Big Kaiser, Mazak Corp., Mitutoyo America Corporation, Husky Injection Molding Systems and more for giving back to their communities and industry!

Eliminate Collisions and Over-Travels with Automated Toolpath Simulation

Toolpath simulation and optimization software simplifies moldmaking by eliminating collisions between the cutting tool or tool holder and the mold base.

DMG MORI Manufacturing Days Presents Technological Innovations

During Manufacturing Days at the factory in Davis, CA, October 8-9, DMG MORI will present the latest developments and innovations in horizontal machining, automation, additive manufacturing and digitization.

Seasoned Moldmakers and Advanced Technologies Give Del-Tool A Cutting-Edge Advantage

For Del-Tool Co. Inc., a seasoned crew using automation, five-axis CNC and shop management software is the edge needed for continued success.

Moldmaking In the Heart of Europe

Culture, technology investment and industry involvement make this small Slovenian mold builder globally competitive despite a skills gap and rising labor costs.

DMG MORI Chicago Innovation Days Featured the Future of Machine Tool Manufacturing

DMG MORI demonstrated the latest trends and innovations in machine tool manufacturing during its Chicago Innovation Days.

Big Kaiser Event Offers Tips for Extreme Cutting-Tool Performance

Breakfast and Learn serves up technical presentations and tips for better machining performance.

i4.0 Integration Ensures Machining Success

Haimer USA hosted its annual Open House at its North American headquarters in Villa Park, Illinois, to showcase new i4.0 technology-related products that ensure machining success.

DMG MORI Demonstrates Technology Trends at Chicago Innovation Days

During this year’s Chicago Innovation Days in Hoffman Estates from May 13 - 16, 2019, DMG MORI will demonstrate latest trends and innovations in machine tool manufacturing.

What to Think About When Investing in Machine Tools

MoldMaking Technology’s European Correspondent Barbara Schulz talked to some European mold shops to find out more about the rationale behind their machine-tool buying decisions.

Three Solutions for Improved CNC Networking

Products to consider for better machine productivity in 2019.

Establishing a Production Startup in Mexico

In 2014, German moldmaker Siebenwurst established a subsidiary company in Querétaro, Mexico. It not only provides support to other German companies in the region but also uses its extensive machine park to produce new molds for a growing customer base.

CAM Software Accelerates Complete Machining

Standard parts supplier and moldmaker Knarr Group (Helmbrechts, Germany) leverages Open Mind's CAM software to maximize productivity.

Collaboration, Flexibility, Speed and More at IMTS 2018

Attendees walked the miles of aisles to find that IMTS 2018 delivered it all and so much more.

IMTS 2018: Process,Technology and Service Advancements

Advancements in automation and digital manufacturing took center stage during IMTS last week, but developments in additive manufacturing, cutter technology, machining solutions, simulation software, EDM, laser technology and customer service were other hot items.

2018 Technology Review and Sourcing Guide: Additive Manufacturing

MoldMaking Technology’s annual Technology Review and Sourcing Guide is an accurate, comprehensive, easy-to-read and easy-to-use use guide for researching today’s technology, equipment, products and services. The year’s latest moldmaking product developments within mold engineering/design, build and maintenance/repair are broken down into 10 sections, including additive manufacturing.

2018 Technology Review and Sourcing Guide: Machining

MoldMaking Technology’s annual Technology Review and Sourcing Guide is an accurate, comprehensive, easy-to-read and easy-to-use use guide for researching today’s technology, equipment, products and services. The year’s latest moldmaking product developments within mold engineering/design, build and maintenance/repair are broken down into 10 sections, including machining.

"Common Sense Manufacturing" Concept Drives Efficiencies at Byrne Tool

A 100-percent commitment to Common Sense Manufacturing (CSM) has helped Byrne Tool + Design reduce waste on multiple levels and drive improvements and growth.

Stand-Alone Additive Manufacturing Is a Thing of the Past

Additive manufacturing (AM) is no longer considered a stand-alone technology but is increasingly being integrated in existing manufacturing processes.

Pallet Changer Increases Productivity of Grinder by Improving Spindle Runtime

The CVG series vertical universal cylindrical grinding machine parts can be loaded onto a fixture outside of the machine while the machine is running.

DMG MORI USA Appoints New President

DMG MORI USA appoints James V. Nudo as the new president.

Do You Make a Lasting Impression on Customers... and Youth?

Cavalier Tool and Manufacturing Ltd. (Ontario, Canada) is one mold manufacturing company that likes to leave a lasting impression.

Partners in Educating the Next Generation of Builders

Our 2017 series on education/training and workforce development has opened the flood gates to efforts across North America focused on building our next generation of moldmakers. Here is a guest blog post on another industry supplier that has supported local mold builders by donating equipment to a Michigan high school manufacturing program.

Technology Tuesday: Equipment of the Leadtime Leaders

Cruise through this slideshow to see what technology Leadtime Leaders use to make significant contributions to their fields.

MMT Observation: Localizing Customer Service

Just when I thought good customer service had gone the way of the dodo bird, some of the more major supplier companies within our industry are proving me wrong.

Throwback Thursday: The Multi Approach

I consider myself quite the multitasker. Someone who is able to focus on multiple projects with equal efficiency. Well, most of the time anyway. But when it comes to mold manufacturing, multitasking can take the shop's operations to a whole new level ... every time. This look-back at our archives features an article that breaks down the barriers to multitasking and explains how it can optimize both production and profit in milling and high-speed cutting operations.

DMG MORI Innovation Days Emphasizes Direct-to-Customer Approach and Machine Tool Innovations

In case you missed it, here are some highlights, via a slideshow, from DMG MORI's Innovation Days in Chicago. There was so much to see and learn about!

The Next Industrial Revolution is Here

Many people think that Industrial Revolutions are firmly in the past, that there’s nothing that significant on the horizon for manufacturing like there was at the turn of the last century. But they would be wrong.

Legacy Precision Molds Aims for Ingenuity in Every Job

This Michigan moldmaker strives to deliver quality molds through ingenuity, "nimbleness" and a dose of home-grown integrity.

Toolpath Verification Optimizes CNC Machining Productivity

One shop estimates that the addition of Vericut software has helped it increase throughput as much as 20-30 percent.

Features and Functions of Five-Axis

Capitalizing on its unique characteristics can help you fully realize the potential of five-axis machining.

A Focus on Technology, Not Just Machines

Beneath the sun and mountains of Pfronten, Germany, sits a 79,000 square-foot facility focused on technology, not just machines. And last week it was the site for DMG MORI’s annual Open House where 88 high-tech machines, six world premieres and an industry outlook were presented to visitors from around the globe, including me. Here I want to share a few of the highlights that just may be of interest to you.

Into the New Year of Trade Fairs with Answers to the Question of Digitization and 6 World Premieres

By beginning of the year, DMG MORI will once again underline its high level of innovation at the Open House at DECKEL MAHO in Pfronten.

Slideshow: EMO 2015

Here are some highlights from this year's event.

DMG MORI to Showcase Big-Bore Turning, New VMC Tech at EMO

The company will feature an entirely new VMC design and a turning center designed specifically for energy industry, hydraulic and mechanical engineering applications.

Putting Design in the Driver’s Seat

Being an engineering-driven mold manufacturer has dramatically impacted this shop’s efforts to automate processes, develop its workforce and expand into new types of business.

2015 Leadtime Leader Awards Winner: Cavalier Tool & Manufacturing - Setting the Pace Holistically

This mold manufacturer has radically transformed its business by instituting a standardized, flexible process, advanced technology and a people-centric philosophy.

VIDEO: How to Machine a Football

We are in the heat of football season, so what better time to showcase how a football is machined.This video shows a model American Football being created out of 6061 Aluminium with a Toyoda UX-570 5 axis machine with a 3D offset toolpath: 0.032 dia cutter mounted in a Typhoon HSM Jet Spindle using thru spindle coolant at 36,000 RPM and 400 IPM.

A Fifth Five-Axis Myth

An article in our May issue covered a few of the more common myths about five-axis machining. Here’s one more for the list: Programming these machines isn’t as hard as one might think.

2014 Leadtime Leader Awards Winner: Westminster Tool Inc.—Bridging the Gap without Losing Focus

A strong sense of self and a focus on people enabled this mold manufacturer to rapidly expand pre- and post-manufacturing services without getting overwhelmed by its own growth.

On-Machine Texturing and Polishing

Laser technology highlighted at DMG MORI’s recent “Innovation Days” event enables users to texture molds still fixtured on the machining center. Plans are currently in the works to similarly automate polishing.

From Craft to Science

For this shop, efforts to adapt to technology that reduces the need for human labor have driven a fundamental and ongoing shift to a more standardized manufacturing process.

Coming Together

A new machine “skin” and a common CNC interface evidence DMG Mori Seiki’s continuing efforts to integrate what were once two separate entities.

DMG MORI Expands Global Footprint

Following the recent completion of plants in the U.S. and China, the company is opening new tech centers and production facilities in Russia, Japan, Italy and Switzerland.

DMG MORI Unveils 8 New Machines

Larger work envelopes, enhanced cooling capability and improved energy efficiency are among the features the new models have in common.

What Machine Consolidation Can Mean for You

How to expand your production and profits in milling and high-speed cutting.

The New Rules of Innovation

"Focus on agility and innovation because quality is expected." That was the message of Carl Bass, president and CEO of Autodesk, in his address at an indusry event last month. He defined innovation as "making products that differentiate you from your competition" and explained that agility is "how quicky you can bring a product to market." Both are quite apropos for today's mold manufacturer.

Game Changer in AM Technology?

When it comes to developments in additive technologies, one company's focus on creating a solution for larger workpieces found in industries such as mold & die, and for faster, more productive and economical justifiable deposition rates, lead to a new machine.

There's an App for That

A familiar phrase that brings to mind a familiar sight: the touch screen. The use of touch screen controls for their user friendliness is an emerging trend , but when it comes to DMG MORI SEIKI's new CELOS technology the touch screen is only the beginning of its innovation.

Manpower, Machine Time Maximized with Highly Accurate VMC

“Using highly accurate machines allows more efficient utilization of manpower and machine time—saving time and money for the customer and making BPM more profitable.”

2013 Leadtime Leader Awards: Honorable Mention Micro Mold Company, Inc.: Partnering to Push the Limits

This mold manufacturer wins the 2013 Leadtime Leader Honorable Mention title because it exceeds expectations with a team mentality—stemming from its youthful leadership working closely with skilled tradesmen—that sees customers, its sister molding company and industry associations as true partners.

Moldmaking Machine Showcase

Since we've covered several moldmakers this year who have used of a variety of DMG/Mori Seiki machines within their shops, I was interested in learning more about where the company's machine technology was headed for mold & die during their Innovation Days event at the Chicago headquarters last week.

DMG/Mori Seiki USA Plans May Innovation Days Event

DMG/Mori Seiki USA will host Innovation Days 2013 at its U.S. headquarters near Chicago, Illinois May 7-10.

Moldmaker/Molder “Doubles Down” with Technology Investment

“At a time when many others are exiting the domestic tool making business because of its low margins and ever growing requirements for capital investments, we see it as a critical component to the ultimate success of our customers’ end product in the market.”

Linear Drives Increase Speed, Accuracy

Two distinctive capabilities on the new machines each have a great impact on DTE's time to market— linear drives and five axis.

Combining Ultrasonic and Conventional Machining Operations

Ultrasonic technology machines hard, brittle materials accurately and easily.

Mori Seiki Breaks Ground on North American Manufacturing Plant

On June 22, 2011, Mori Seiki broke ground on a 200,000-squarefoot factory to be situated on 14.5 acres in Davis, California.

DMG/Mori-Seiki Hosts Innovation Days

Leading machine tool manufacturer DMG/Mori-Seiki welcomed customers, partners, employees, and other industry professionals to Hoffman Estates, Illinois for Innovation Days, a three-day event featuring seminars, machine demonstrations, and expert presentations, held May 3-5, 2011.

Integrated Mill Turn Center

NTX2000.

Richmond Tooling, Inc.: Tooling, Inc.: Success with Small Mold Building Niche

A group of 11 dedicated employees—several with more than 10 years with the company—are able to keep overhead costs down and pass those savings onto its customers.

South Coast Mold: Energy, Efficiency Add up to Success

South Coast Mold, Inc. (Irvine, CA) is not your typical mold shop, but a small sub-set (niche) of the broad injection mold business since its specialty is castings.

Equipment Expansion Lands Additional Customers

Adding equipment to the shop floor not only accommodates existing customers, but also can serve as an investment in securing work from new customers.

Feature-Based CNC Programming Cuts Programming Time by 25 to 75 Percent

Moldmaker switches to new programming software that auto-matically recognizes features and allows the programmer to define a process for the feature that can be repeated each time a similar feature is encountered; and, allows for more timesavings via its improved rest machining and trochoidal milling capabilities.

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