Case Study
Using Automation to Reduce COGS and Stay Globally Competitive
Decade-long, multiphase automation investments lower operating costs and maintain technology lead in an increasingly competitive global market.
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Mold Builder Uses Metal 3D Printing to Bridge Medical Product Development to Production
Westminster Tool uses metal additive manufacturing for medical device OEM, taking lessons learned from R&D in the prototype mold phase to full-scale production molding in a fraction of the time.
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Extensive Evaluations Build The Plastek Group’s EDM Arsenal
Sinker and wire EDMs selected for speed, volumetric accuracy, surface finish, reliability, cost of ownership and extensive warranty.
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CAD/CAM Software Reduces Delivery Times by 70% With a Six-Month ROI
Single integrated CAD/CAM package reduces translation errors, simplifies design process, improves shop efficiency and shortens tool lead times.
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Machine Monitoring Platform Improves Machine Utilization, On-Time Delivery
Using data from a machine monitoring platform, Westminster Tool added almost 75 hours of capacity per week by shortening warmups and starting CNC and EDM machines sooner.
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3D Scanning Quickly Solves Tool Repair Problems
3D scanning supports the repair of molds with no history, drawings or design files.
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Laser Welding Repairs Micro-Threaded Inserts Fast
Moldmaker/molder Medbio LLC sent unscrewing cores with damaged micro-threads out for repair via laser welding and polishing, slashing nine weeks off lead time to produce new inserts.
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Using CT Scanning to Qualify Molds Faster
Software and hardware advances reduce dimensional inspection with part-to-CAD by 70%.
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Five-Axis Vertical Mill Increases Mold Shop Capacity by Reducing Setups
Zero Tolerance now processes blocks — from squaring to waterline drilling to rough and finish milling — on a single five-axis CNC mill, reducing setups and moving blocks in/out of multiple machines without sacrificing accuracy and surface finish.
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CAM Automation Increases Mold Production, Quality
Mold builder switches CAM software package after 20 years to take advantage of innovative programming strategies that reduce mold machining programming and processing times.
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