Large Capacity Five-Axis HMC
Methods Machine Tools, Inc.offers the Matsuura MAM72-100H five-axis horizontal machining center, the largest in the MAM72 series. The machine’s larger work envelope and ability to cut challenging materials makes it ideal for machining large-sized, complex parts that are common in the aerospace and energy industries.
Like all of Matsuura’s 5-axis machines, the MAM72-100H provides high quality, high speed simultaneous 5-axis machining. Designed utilizing FEM analysis for maximum rigidity, the MAM72-100H offers a uniquely stable machining platform when compared to machines in its capacity class range. Ideally designed for varied lot machining, the MAM72-100H can process a wide array of materials and offers users advanced, proven unmanned operations.
Designed in response to user requests for a MAM72 with a larger work envelope and even greater processing capacity, the MAM72-100H features x-y-z travels of 41.33” x 36.22” x 37.79”, an A-axis table that tilts between -120º and +30º, and full 360º c-axis rotation. The A-/ B-axis table, with a direct drive motor, turns at a maximum feed rate of 50 minutes-1 (A-axis; Tilting axis) or 75 minutes-1 (B-axis; rotating axis), ensuring high speed and high precision. The MAM72-100H has the capability to handle a maximum work size of 39.37” deep and 30.31” high, and a maximum weight of 1,719 lbs. Equipped with a high-torque 50 taper spindle, the MAM72-100H is suitable for cutting hard-to-machine alloys, such as titanium and inconel.
The MAM72-100H features the next-generation Matsuura’s Intelligent Meister System (MIMS), which monitors the overall production process. MIMS ensures reliable operation, high product quality, simple data management and low power consumption. In addition, the automatic tool changer is equipped with a drum-type tool magazine driven by a servomotor for quick tool indexing, low noise and low vibration. A variety of ATC / APC options are also available.
The alternative you choose to achieve five-axis machining benefits will be application driven and can have a significant effect on your bottom line.
With moldmaking the focus is on injection molding or other mold types that use wire EDM or CNC machining centers to create the mold components. Your typical machining center weighs several tons and has a relatively small working envelope compared to a CNC router. The mill’s massive construction lends itself to machining rigid materials with very tight tolerances. While this type of CNC is suited for injection molding components, it isn’t always the ideal tool for the job when we broaden our scope of moldmaking and the current opportunities in the marketplace
Correct alignment lock selection will reduce maintenance costs, molding downtime and increase part quality over the mold’s entire life.