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End Mills, Drills, Inserts and More for Mold Building Needs

This list of cutting tool-related products that MMT editors have recently published provide readers a good look at what is being offered in the industry for their everyday operations.

Mold and Die End Mills Target Hard Machining

More than 20 new options in Emuge-Franken’s hard-cut ball nose and torus end mills line offer up to 60% longer tool life and excellent surface finish when roughing, pre-finishing, finishing and high-speed cutting.

Select End Mills With Mold Material, Features and Machining Process in Mind

Here are some factors to consider when choosing cutting tools for pre-roughing, hard milling, steep walls and tough materials.

Cutting Tools: Technology to Make Your Process Easier

Having the right cutting tool technology for moldmaking is a crucial component for efficiency and cost-effectiveness.

Ceramic End Mills Excel in High-Speed Roughing, Milling of Heat-Resistant Superalloys

Long-lasting, five-flute Cera-Cut end mills introduced by Emuge-Franken USA are designed to consistently tackle high temperature resistant metals and hardened tool steels.

Five-Axis Machine With Pallet Changer, 16k-Spindle, Versatile Control Makes More Accurate Molds Faster

The move from three- to five-axis machining with automation reduced setup times and improved surface finishes for this small but mighty Amish mold builder.

Ten Things You Need to Know about Circle Segment Milling

Considerations for evaluating if circle segment end mills or conical barrel cutters are right for your mold machining applications.

Cutter Considerations for Hybrid Additive Manufacturing

Four tips for applying the right cutting tools in hybrid additive manufacturing.

Metalworking Technologies Targeting Mold Builders

Inspection/measurement, cutting tools, design software, machining and automation equipment round out this technology roundup.

Multi-Purpose End Mills Are Effective Across Multiple Job Shop Applications

Emuge-Franken USA’s comprehensive Top-Cut VAR end mill line cuts virtually all materials, expanding high performance, durability and long tool life.

Technology Roundup: Selecting the Right Cutting Tool

Tool up with new product offerings from Iscar, Tungaloy, Horn, Walter, Haimer, Union Tool, YG-1 and other suppliers.

End Mills Catalog Outlines New Products, Specifications, Technical Materials and More

The Emuge-Franken N.A. 172-page catalog covers its entire end mill line, with print and digital versions available to U.S. and Canadian customers.

How a Small Programming Change Cuts Cycle Time in Half

Overriding the CAM system when milling a series of lifter pockets helps to improve metal removal rate and increase feed rates.

From CAM, Cutters and Cooling to Corrosion, Cleaning and Control

A review of the year’s top tips on technologies and strategies to improve moldmaking operations from design to first shot.

Micro Milling/Drilling Chucks Designed For High Precision Performance

The Emuge FPC Mill/Drill Chucks line is designed with a 1:16 worm gear, delivers three tons of traction force and is offered in five shank styles.

Roll Form Taps Ideal For Medium Strength Steels

Emuge Corp. introduces Innoform–Steel-M, a line of HSSE-PM taps designed for forming threads with improved surface quality, while increasing static and dynamic thread strength, in medium strength steels up to 44 HRC.

Micro End Mills Offer Longer Tooling Life

Available in solid carbide and CBN designs, Emuge Corp.’s new product is designed for high precision and difficult materials.

Emuge Celebrates 100th Anniversary

This year, Emuge-Franken celebrates its centennial.

Slim Line Chucks Provide Five-Axis Milling Versatility

Emuge Corp. has expanded its line of FPC milling/drilling chucks products to include slim line models that are designed to enhance five-axis machining productivity and versatility.

EMUGE Corp. Appoints National Accounts Manager

Emuge Corp. announced the appointment of Scott Lowe as national accounts manager for the U.S. and Canada.

Noteworthy News: Growth Spurts

From new facilities dedicated to automation, training and distribution to new hires eager to tackle building relationships through providing excellent customer service, the industry innovators below are growing all across the United States, Canada and Mexico.

Noteworthy News: Working Together

Businesses like Emuge Corp., MC Machinery Systems, Inc., DMG MORI and more have made partnerships in order to benefit the moldmaking community.

Emuge Corp., Brooks Associates Collaborate to Increase Customer Support

Emuge Corp. and Brooks Associates, Inc. have announced a collaborative effort to expand their capabilities for customer training, machining demonstrations and applications testing.

Emuge Corp. Hosts Grand Opening of Expanded Manufacturing Facility

Emuge Corp. held a grand opening ceremony of its significantly expanded, custom-designed manufacturing facility.

Noteworthy News: Develop Your Skills

These recent news releases present a wide range of options for industry education, from courses both in classroom settings or online to earning credentials to networking events.

Emuge Corp. to Hold Tech Expo

Manufacturing professionals are welcome and encouraged to attend Emuge Corp.’s Tech Expo, November 7, 2019 from 9:00 a.m. - 12:00 p.m., at its expanded state-of-the-art manufacturing facility.

CAM Software Speeds Programming and Optimizes Production

Precision Mold and Machining Services gains more control, accuracy and capacity, and better surface finish, with high-performance CAM software.

2019 Technology Review: Cutting Tools

MoldMaking Technology’s 2019 Technology Review and Sourcing Guide offers some of the latest highlighted products and services from supplier companies from a variety of categories, including cutting tools.

Emuge Appoints Marketing Manager

Emuge Corp. appoints Shannon Filippelli as Marketing Manager.

Circle-Segment End Mills Enable Faster Machining Cycles and Smoother Finishes

Emuge Corp. circle-segment cutters are a class of end mills designed to enable substantially more material removal with fewer passes in five-axis machining.

Emuge Breaks Ground on Facility Expansion

Emuge Corp. broke ground to build a 22,000 square-foot expansion project that will double the size of its headquarters and manufacturing facility

Collaboration, Flexibility, Speed and More at IMTS 2018

Attendees walked the miles of aisles to find that IMTS 2018 delivered it all and so much more.

2018 Technology Review and Sourcing Guide: Cutting Tools

MoldMaking Technology’s annual Technology Review and Sourcing Guide is an accurate, comprehensive, easy-to-read and easy-to-use use guide for researching today’s technology, equipment, products and services. The year’s latest moldmaking product developments within mold engineering/design, build and maintenance/repair are broken down into 10 sections, including cutting tools.

SLIDESHOW: Technology Tuesday, Technology in Action

This week, instead of a showcase of static product information, I thought I'd share some videos demonstrating technology in action that MMT has covered.

Running Circles Around Milling Challenges

Circle-segment end mills can greatly improve five-axis mold prefinishing and finishing operations.

A Strategy for Better Mold Finishes

Combining advanced tool geometry and complementary CAM tool paths can reduce finish cycle times and improve surface quality.

Tips for Successful Hard Milling of Complex Molds

And when mold and die applications demand hard milling of materials up to 66 HRC, using the right end mills, cutting parameters and machining methods is critical for success.

Cutting Tool Refinements Improve Production Levels, Tool Life and Tooling Costs

A roundtable of cutting tool technology suppliers give their input on common cutting tool challenges, trends and solutions for today’s mold manufacturers.

How to Determine The Real Cost Of Your End Mill

More often than not, the first question a moldmaker asks when presented with an end mill is, “How much does this tool cost?” For this, there is really only one answer, “I can tell you the price, but I cannot tell you the cost until you run the tool.”A higher priced tool can ultimately prove to cost much less than its lower priced counterpart.

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